Dave Santoro's "Arcade Replay" Game Cabinet

More parts – Volcano Switches, Spinner Knob

Dave — Sat, 04 Apr 2009 21:47:26 +0000

I am still working out the details of my control panel layout, but I know that I am going to use these – genuine Atari ‘volcano’ start buttons. I ordered them from RAM Controls. The switch is NOS (”New Old Stock” – 25 years old but never used) and the cones are high-quality reproductions. I think these will complement the stainless token top spinner knob very nicely.

I got a kick out of the old hand-typed label too.

Here’s the Token Top spinner knob. Of course it has one of my own nickel BYOAC tokens in it. These are made by RandyT over at Groovygamegear.com.

Monitor Glass Support

Dave — Mon, 30 Mar 2009 21:24:42 +0000

I uesd my tablesaw to dado out an angled groove in a block of wood to support the tinted safety glass in front of the monitor. I then used glue and pocket hole screws to fasten the block to the inside of the control panel. This block will not be visible as the control panel will be angled and close over it flush against the glass.

More Progress – Reworked Monitor Mount, Speaker Panel

Dave — Mon, 30 Mar 2009 03:06:17 +0000

I have redone the speaker panel and monitor mount, I am much happier with them now. I ordered a piece of smoked tempered glass today, and will be spray-painting a ‘bezel’ on the back of it. I also hope to cut the marquee plexi this weekend.

Temporary router guides to cut the monitor opening:

The new speaker panel:

The back of the monitor bracket prior to drilling:

I added this hunk of wood to make it easier to move around with a dolly.

The ’secondary speakers’ to be used with the Ambiance App.

I found a nice matching pull.

Building the Control Panel Box

Dave — Sun, 22 Mar 2009 04:02:09 +0000

Made some more progress yesterday. I decided to stay with a square CP box but will make a curved front edge on the panel itself. I did wind up using laminate on the CP sides. If you look really close it’s not perfect, but it looks very nice.

Laminating the Front

Dave — Sat, 14 Mar 2009 02:54:41 +0000

Next Step: laminateing the drawer fronts and finishing them with T-molding.

DVD Template and Opening

Dave — Sat, 14 Mar 2009 02:47:03 +0000

55 degrees was perfect to get some more work done. First, the way I had the rear vinyl stapled to hold it down looked terrible so I used some hardwood to fix it up,

Then I whipped up a template to use in routing out an opening for the DVD-ROM. I used my Kreg Pocket Hole Jig.. worked great. . Worked nicely IMHO.

Front Panels Installed

Dave — Mon, 09 Mar 2009 03:33:13 +0000

I needed to beef up the MDF Shelves so that I could glue and screw the front panels to it. I did this by gluing and screwing oak boards onto the shelves.

You will note above I used a few angled pieces on the Keyboard Drawer to form a ‘drawer pull.’

Ad the end of the day, this is where I am:

To do next:

1) Stiffen up the roll-out box. It is wobbly right now.
2) After cutting the hole for the coin door I will be laminating the drawer faces. I will probably put t-molding on the edges of both, we will see.
3) create a monitor mounting system
4) create a system for mounting the tinted safety glass

I am saving building the Control Panel for last. I want to give it a LOT of thought.

T-Molding Complete!

Dave — Mon, 09 Mar 2009 03:17:24 +0000

I did a few things today… first I installed the T-molding. Here’s the slot bit mounted in the router ready to go..

The slot is cut:

The T-molding is ready to go:

Installing it:

Shaving off the extra t-molding Material:

Laminate Sides Applied

Dave — Sun, 22 Feb 2009 02:16:22 +0000

It was a tad cold for it, but I took a chance and applied the laminate sides to the cabinet today. Everything went great, and I also managed to create the speaker ‘panel.’ It will have a cloth covered grille over it so I wasn’t super fussy about the holes..

I know most people route the T-molding slot earlier in the process, but I tend to bang into the edges and mess up the slot so I do it later in the process.

Brrrr.

Dave — Wed, 04 Feb 2009 04:14:11 +0000

Between the holidays and the colder-than-normal winter, I haven’t been able to do any work. To make matters worse, “Punxsutawney Pete” claims it’ll go another six weeks, so I expect to resume work in March/April at this point.