Dave Santoro's "Arcade Replay" Game Cabinet

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Monitor Glass Support

I uesd my tablesaw to dado out an angled groove in a block of wood to support the tinted safety glass in front of the monitor.  I then used glue and pocket hole screws to fasten the block to the inside of the control panel.  This block will not be visible as the control panel will be angled and close over it flush against the glass.



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More Progress – Reworked Monitor Mount, Speaker Panel

I have redone the speaker panel and monitor mount, I am much happier with them now.  I ordered a piece of smoked tempered glass today, and will be spray-painting a ‘bezel’ on the back of it.   I also hope to cut the marquee plexi this weekend.

Temporary router guides to cut the monitor opening:

The new speaker panel:

The back of the monitor bracket prior to drilling:

I added this hunk of wood to make it easier to move around with a dolly.

The ’secondary speakers’ to be used with the Ambiance App.

I found a nice matching pull.

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Building the Control Panel Box

Made some more progress yesterday.  I decided to stay with a square CP box but will make a curved front edge on the panel itself.   I did wind up using laminate on the CP sides.  If you look really close it’s not perfect, but it looks very nice.



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Laminating the Front

Next Step: laminateing the drawer fronts and finishing them with T-molding.





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DVD Template and Opening

55 degrees was perfect to get some more work done.   First, the way I had the rear vinyl stapled to hold it down looked terrible so I used some hardwood to fix it up,

Then I whipped up a template to use in routing out an opening for the DVD-ROM.  I used my Kreg Pocket Hole Jig.. worked great.  .  Worked nicely IMHO.




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Front Panels Installed

I needed to beef up the MDF Shelves so that I could glue and screw the front panels to it.  I did this by gluing and screwing oak boards onto the shelves.

You will note above I used a few angled pieces on the Keyboard Drawer to form a ‘drawer pull.’

Ad the end of the day, this is where I am:

The completed front Panels

To do next:

1) Stiffen up the roll-out box.  It is wobbly right now.
2) After cutting the hole for the coin door I will be laminating the drawer faces.  I will probably put t-molding on the edges of both, we will see.
3) create a monitor mounting system
4) create a system for mounting the tinted safety glass

I am saving building the Control Panel for last.  I want to give it a LOT of thought.

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T-Molding Complete!

I did a few things today… first I installed the T-molding.  Here’s the slot bit mounted in the router ready to go..

The slot is cut:

The T-molding is ready to go:

Installing it:

Shaving off the extra t-molding Material:

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