Dave Santoro's "Arcade Replay" Game Cabinet

Construction and Technical Informaton
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It’s the little things

While I know that due to it’s design this machine won’t look like an ‘old-time’ game, I do want it to feel like a commercial machine when complete.  This means that I will be spending a lot of time doing re-work to eliminate errors and sweating the smaller details.

An example of this mindset is my choice of screws.  In past machines I had used black drywall screws to hold the misc parts including the marquee retainers.  These screws are the wrong type to use but Home Depot didn’t carry any other black wood screws (and I didn’t want to paint steel screws for fear of scratching and rust.)  At the end of the day the drywall screws really cheapened the look quite a bit.

For this machine I have purchased black anodized square-drive commercial screws.  These were surprisingly hard to come by, but I was finally able to find them at McFeely’s:

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Acknowledgements

Most of the features and design elements on this cabinet have been done before.  This cabinet was inspired by Knievel’s original “Woody” and “Evolution” cabinets.

Some of the Sketchup components I used (Coin Door, Pushbuttons) were created by BYOAC’s Xylosesame.  Those models can be found here.

I borrowed the ‘roll out bottom’ idea from the Solocade website.

Thanks to the above for the great ideas!

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Progress for October 18, 2008

Nice progress today.  I gave up on the idea of using biscuit joints – the cabinet was just too big and there were too many pieces to coordinate.  I went back to tried-and-true glued-and-screwed ledgers.   It’s really kind of nice seeing the 3D plans come to life exactly as designed on the PC.  I am still very happy I took the time to learn Sketchup.




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Computer Parts

I bought the PC Parts last year. Here’s what I’ll be using:

  • FOXCONN 6150K8MA-8EKRS Socket 939 Motherboard
  • AMD A64 X2 3800+ 2.0G Dual-Core CPU
  • ASUS DVD-E616A3T DVD-ROM
  • 1GB Corsair RAM VS1GB400C3
  • Saitek Eclipse Backlit Keyboard
  • Acer 5MS AL2017 20-” 4:3 LCD Monitor
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Electrical

I have a nice blue extension cord I will be using for the power.  It will be detachable from the cabinet using a power entry module (like the power input on the back o a PC.)  One of these connectors will be at the end of the extension cord to connect it to the cab.  I got all this from Mouser.

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Da Bling

This game machine is going to have a prominent spot in my family room for the forseeable future.  Because of this, one of my goals is that it be ‘furniture-like’ day-to-day and that it not be enormous and tacky.  The downside of this is that arcade machines of the 80’s were enormous and tacky, so I will be losing some of the realism and nostalgia.

So, how to regain some of that lost tacky retro-arcade nostalgia when the machine is being used?  I have a few ideas….

  • I will be installing red cold cathode lighting under the cabinet for a neon effect.  It will be similar to the picture at right. (Thanks to LeapinLew for the pic.)
  • The control panel will have a layer of sidelit lexan on top.
  • Most, maybe all, of the buttons will be backlit and feature computer controlled blinking patterns in attract mode.  During Gameplay, only the used buttons will be lit.  This will all be done in conjunction with the LED-Wiz controller and LEDBlinky application.
  • When you power up the cabinet, Arcade sounds from the 80’s will play from dedicated speakers on the back of the cabinet.  These sounds will be completely isolated from the game and front-end menu sounds emitted from the front stereo speakers.  This feat will be accomplished using 1) Andy Hofle’s “Arcade Ambiance’ tracks, and TheShanMan’s Ambiance App.
  • Of course, added realism will be achieved using lots of my own shiny arcade tokens.  Buy some today!
  • I have a few other ideas (original or stolen) that aren’t fully-baked yet so I will save those for later.
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Construction Techniques

Tomorrow is when I will hopefully be putting together the main cabinet shape.  While my sketchup plan has ledgers holding the sides on, I have been thinking about it and I think instead I will use glued biscuit joints to hold it all together (where there isn’t laminate hindering a good glue bond.)   For structural integrity and to create a place to securely fasten the control panel, I will also be adding a horizontal shelf under the control panel.

I have been very concerned about safety when designing the cabinet.  I am concerned that due to the decreased weight and depth, it might be prone to tipping forward.  To help reduce that likelihood, I have decided to use heavier MDF boards instead of plywood for all the rear-ward panels and shelves.  I think the design itself is stable enough, but this should help a little more.

If it turns out that the cabinet is tippy despife these efforts, I will need to consider replacing the back-bottom perf-board panel with MDF also.

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Welcome the the Arcade Replay cabinet site. This is where I will be posting construction details for my new slim LCD Mame cabinet.  There will also be some discussion of this cabinet in >My BYOAC Announcement Thread<. When the cabinet is complete I will be posting my Google Sketchup plans.

Thanks for your interest…

Dave

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Arcade Controls

Here’s a quick overview of some of the parts I will be using.

Ultimarc Ultrastick 360 Joysticks.  This electronic joystick will be configured to adjust it’s behavior based on what game you are playing.  This will eliminate the need for a separate 4-way stick for games like Pac Man.

Happ 3″ Blue Translucent Arcade Trackball

A pair of Groovy Game Gear LED-Wiz ’s for controlling the lighting effects.

Groovy Game Gear Novamatrix LED Marquee Light

Happ Controls Over/Under Coin Door.

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Sides and Bottom cut

We made nice progress today, my son Ben helped out a lot.

Ben lays out the shape of the first side.
Ben lays out the shape of the first side.
We used furniture-grade plywood for the sides and it shows. This plywood cuts very cleanly with minimal splintering
We used furniture-grade plywood for the sides and it shows. This plywood cuts very cleanly with minimal splintering
The Laminate is Wilsonart Victorian Mahogany, # 7583-58.
The Laminate is Wilsonart Victorian Mahogany, # 7583-58.

This thing is going to be *much* slimmer than my last cabinet.
This thing is going to be *much* slimmer than my last cabinet.
Midway through laminating the visible parts of the inside.
Midway through laminating the visible parts of the inside.


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